Let’s be honest. When you bought that charcoal grill you were likely thinking that you could both grill and smoke without needing to add anything. Soon, you realized, that just wasn’t the case. Now, you’re contemplating whether you need to purchase a smoker. Well, hold on the shopping trip until you read this. We can help you turn your charcoal grill into a smoker!
You can turn your charcoal grill into a smoker with these simple steps!
Is it fresh, is always a question that comes from new smokehouse products wood chips customers only! Our old customers know that at Smokinlicious® we are cutting products daily and measuring moisture to produce the best smoking wood in the world!
I always find it interesting when we receive a new inquiry about providing specialty products for commercial-grade smokehouses. I’m speaking specifically to the large commercial-grade smokehouse. The type that utilize walk-in, wall smokehouse units that can turn out hundreds of pounds of product each cycle.
First, there’s always the question if we can duplicate the current wood chip product. That’s where the education begins.
The questions are quite frequent: “Since (the equipment) uses lump charcoal, do you need to add wood for smoke flavor?” “Do wood chips or chunks work best if they are needed or desired?” “Generally, how much lump charcoal does equipment use for 10 hours of smoke?”
There are many opinions out there in the BBQ world when it comes to the wood used for smoking and grilling. Some people preach it doesn’t matter where the wood comes from as long as it isn’t a treated lumber. Comments include, “don’t worry if there are bugs or bug holes – if they’re in there, they’ll just burn up”, or “fires are hot so anything on the wood just burns so you can grill with moldy wood”.
Everyone starts their grilling career on this convenient, inexpensive, small piece of equipment. But do we do it correctly? Let’s review the basics.
First, this is for grilling over an open fire; it needs high heat to cook. It has a low (height) fire pan and generally no hood or lid. Great high heat cooker/grill – not a smoker.
Lesson #1 Hibachi Wood Grill:-plan what you cook properly!
Now, let’s review how to set up the fire. The region that gave the hibachi its popularity is the Far East which has access to a type of charcoal called “bichiton”. This is a very dense, heavy charcoal made from oak that is direct fired to a high carbonization level. This charcoal produces an extremely high heat; 3-4 times the heat level of an American charcoal!
Can’t locate “bichiton” charcoal or don’t want the expense if you find it? Well, you can use SmokinLious® products to get close to the results. Let’s begin with charcoal – North America produces lump charcoal pieces that are too large for the small Hibachi. So take 2-3 pieces(depending on size), put them in a small paper bag (lunch bag size) and press with your hands to break them into smaller “thumb” size pieces (or you can use a meat mallet). Then pour into the firebox. If the firebox is not full –repeat until you fill it. If you don’t have a small torch available, put some paper under the charcoal, then ignite. Or, you can place the original charcoal pieces in small paper bags, then break the pieces apart, and place the bag in the firebox for lighting.
Once the charcoal burns down (gray in color), start adding Grande Sapore® wood chips as this will provide for immediate heat and eventually, some flavoring to the food. Once the charcoal/chip combo’s flames settle down, you can begin cooking! Remember, hibachis are traditionally used for thin meats so adjust your cook time to what you’re cooking.
What I like about hibachi cooking is the ease of adding more wood chips when more fuel is needed!
Once you master the fire set up, you will enjoy some wonderful food and some really fun cooking the Hibachi way. Think Korean BBQ! Yum!
Cross section of a harvested hardwood tree showing the heartwood of the tree
IS HEARTWOOD REALLY THE ‘HEART’ OF THE TREE?
By now you’ve come to recognize SmokinLicious® as the Company that produces it’s cooking wood products from only heartwood. Yet, there are still many questions out there as to what that means for the individual using our products. Is heartwood where all the life forces of the tree thrive?
The short answer is, no, but there are benefits to using woods derived from this part of the tree for cooking. Let’s explore!
Mini molecular-biology course: wood is an organic material that is porous and fibrous. It contains hundreds of organic compounds but there are three primary compounds responsible for the cell construction in trees: Cellulose which is a glucose that is tasteless and odorless but comprises 40-50% of the cell. It is crystalline so it provides for the strength of the cell wall. Hemicellulose is also a glucose and carbohydrate but unlike cellulose, it has little strength and makes up 15-25% of the tree’s cell structure. Lignin is the cell compound that is responsible for the structural materials in the support tissues of wood and bark and makes up 15-30% of wood cells. Lignin is what fills the cell wall spaces between the cellulose, hemicellulose, and pectin components and is crucial for conducting water. Lignin yields more energy than cellulose when burned. Most importantly, lignin is what gives wood-fired cooked foods their flavor and aroma.
Barbecue is one of those methods of cooking that is loved by many but not truly understood by those who love it! I’m always entranced by the fact that barbecue gets mingled with the word grilling when the reality is, these two methods of cooking mean very different things. One common denominator though is the meat used for these cooking methods that simply becomes a variant of color so completely different from traditional cooking methods like the frying pan, slow cooker, and oven.
Let’s take a closer look first, at what meat is and then how color develops when cooked.
The foil pan for smoking is the handiest and, we believe, the indispensable part in all the stages necessary for cooking, functionality and sanitary purposes.
Many people have their favorite tool when it comes to outdoor cooking. It might be a wireless thermometer, specific grill grate, awesome fire safe gloves, or the go-to chimney starter. For me, it’s likely the least expensive item you can think of – the disposable foil pan. I’m going to list for you my top 6 uses for a simple and inexpensive foil pan.
We are approaching that exciting time of the year when just about all of North America can start to enjoy cooking outdoors again! Make it the best outdoor cooking season yet by learning the steps to using wood for cooking and grilling successfully, avoiding the common wood cooking mistakes that can sink those outdoor meals.
Collage of smoked bananas & their SMOKY CREAMY GOODNESS!
SMOKED BANANAS- CREAMY GOODNESS!
Banana’s peak season is from January thru April but you can enjoy this fruit any time of the year! Although you’ve likely enjoyed most of your bananas raw, they are one fruit that works exceptionally well in all types of recipes, from bread, puddings, smoothies, cookies, and muffins, their sweet undertone makes them ideal as a dessert item. With a light, creamy flavor you’ll find bananas are compatible with so many other ingredients like dark and white chocolate, coconut, blueberries, caramel, ginger, honey, sugar, vanilla, and many nuts. The best part, is they work in recipes whether ripe, under-ripe, or overripe! The level of ripeness determines what you do with it.
In this series, we’re going to use the Gourmia® handheld food smoker with Minuto® Chips in Size 8 from SmokinLicious® to get the perfect level of smoke using this quick, easy method. No spending hours over a traditional smoker and taking the risk of your bananas turning to mush! Get ready for a new flavor to your traditional banana for drinks, breakfast items, and desserts.
MATERIALS FOR SMOKED BANANAS:
I’ll be using the Gourmia® handheld food smoker for this series, but any similar unit will work fine. In addition, you will need a cookie sheet, a food storage bag large enough to go over the cookie sheet or you can use plastic wrap, bananas – any variety will do, SmokinLicious® Minuto® Chips in either size #6, #8 or #10, and a lighter or kitchen torch. When selecting your bananas, look for evenly colored yellow bananas flecked with tiny brown specks which indicates ripeness. Avoid those with any visible blemishes as that usually indicates the fruit is bruised.
Be sure you are doing the smoking process in a well-ventilated area or even outside. Kitchen hoods work great!
A good rule of thumb prior to starting your smoking process is to be sure everything is in working order. Check the batteries of your handheld food smoker and the butane level of your lighter. You’ll also need a few tablespoons of SmokinLicious®Minuto® Wood Chips available. I’m going to use Cherry today to keep the fruit flavoring marriage.
Attach the smoking tube to the handheld unit and have a lighter at the ready. It is important not to overstuff the bowl of the handheld smoker with chips as a little goes a long way. Now, place the Minuto® wood chips in the bowl of the unit being sure not to stuff. Remember, once lit, these handheld units produce a lot of smoke vapor quickly so everything needs to be set up well.
PREPARING THE SMOKED BANANAS:
Removing the peel
I have a preference for using a small sheet pan or cookie sheet when I cold smoke fruits. It makes it very easy to expose the fruit to the smoke vapor without the need to rotate the food. As I want to get the good wood flavor to the bananas, I am peeling them and cutting them in 2-inch pieces as the recipe I plan to use them in will require smaller segments. I then placed the cut pieces on the sheet pan, and then secure a food storage bag or plastic wrap over the pan. Be sure you are able to draw at the end of the bag as if you’re going to tie it off with a twist tie. The ability to cinch off the bag is what will ensure that the smoke vapor produced is trapped within the food bag and infuses each piece. If using plastic wrap, leave one end loose so you can insert the smoking tube. The length of time you leave the smoke vapor in the bag or under the plastic wrap will determine the strength of the flavor. I plan to incorporate dark chocolate, coconut, and nuts with my smoked banana so I will be filling the bag with smoke vapor and allowing it to dissipate on its own. Remember, you have control of when you release the smoke so timing is up to you!
Price is NOT everything-THE TOP THINGS TO CONSIDER WHEN PURCHASING COOKING WOOD
THINGS TO CONSIDER WHEN PURCHASING COOKING WOOD
We have your top things to consider when purchasing cooking wood! We are getting closer to peak season in North America for outdoor cooking. What a perfect time to start thinking about what you want to get out of your outdoor cooking time this year so you’ll be able to source the supplies you’ll need and feel confident in your decisions. This includes the wood used for cooking.
There are many companies who offer woods for cooking in the United States. We thought we’d assist you in determining the perfect fit for your needs based on what you’re looking for in the cooking wood as well as a match for your equipment.
Today, we are going to compare 7 popular cooking wood companies who may use the terms cooking woods, grilling woods, wood, and BBQ, or BBQ products. The comparison will include 9 key areas: Established date of the business, where the wood is harvested or sourced from, wood types offered, how the wood is sold, shipping costs, treatment process the wood is exposed to, packaging of the product, if bark is present, and primary claim made by the Company. Following this listing, I will highlight any information that you may want to question further.
Our goal is to arm the purchaser with needed information to ensure that they are getting the perfect wood for the cooking technique(s) they plan to do. Remember, there are different variables needed in a wood for different methods of wood-fired cooking which you can read about further in our blog Taste is Aroma.
Cherry wood for smoking will bring out the sweetness in anything in the smoker!
WILL CHERRY HARDWOOD SWEETEN EVERYTHING IT TOUCHES?-Without question, Cherry is one of the most popular woods for wood-fired cooking, particularly when it comes to hot smoking using traditional smoking equipment. Despite information SmokinLicious® has provided on this hardwood species (Put a Cherry on It blog & Cherry Wood Question blog), there are still many questions posed and many misunderstandings about this wood. My intention here is to speak on the cherry varieties in North America and ensure that you can make an informed decision when selecting this hardwood for cooking.
In the Wood Bark or Not debate, this Diagram shows the two key elements of the tree that can effect your Barbecue results. Smokinlicious® only harvests wood from the heartwood of the forest grown tree and recommends that cooking with wood bark not be done.
Smokinlicious® Custom Process for Sized Cooking Wood Chips
OUR WEIRD NAMES FOR SIZED COOKING WOOD CHIPS
The conversation always ends the same when we inquire about the size chip product needed. “It’s the size of a penny”, or sometimes they say a nickel, dime or quarter. That is the only reference we are provided with to produce a wood chip product quote! With all due respect, coin currency is not the same from country to country including the penny which is now obsolete in Canada!
A great deal of commercial brand equipment, especially industrial smokehouses, are manufactured in Europe and Canada. These countries use the metric system, a concept that is all but lost on most American companies since it is not a commonly used practice.
This is not the case for SmokinLicious® which currently tracks 9 sizesin our manufacturing process so we can assure consistent product manufacture. And yes, we reference the metric system in our sizing!
Taking a page from the “Dummies” guide book concept, we found that most companies producing a wood chip product screen for two common sizes. In fact, they often sell the two sizes by reference to packaging bag color. We at SmokinLicious® screen for 9 different screened sizes! Why? Because for food manufacturing companies to be cost effective while gaining optimal level of flavour infusion to their food product(s); correct wood product selection matters!
Incorrect Size Chip
If you comprehend that an incorrect size chip product in your commercial equipment will compromise the overall flavour profile due to variability in combustion of the product. Then you would be ready to maximize not only the budget for the smokehouse operation but likely preserve more capital that would have gone to equipment breakdown expenses caused by inappropriate sized wood product clogging smoke regulators.
We know what the various equipment manufacturers recommend; well, to be honest, we know what they think is best for their equipment. But let’s face it – their goal is to produce a state of the art, mass volume producing, time efficient smoke house with the hope that it will be efficient with the wood product material selected by the user. They do not commonly source the wood product material to go with the equipment once sold and they certainly don’t know the intricacies of hardwood. That’s where SmokinLicious® will step in. Our Team has the expertise to make the perfect size match that will produce ideal combustion rate which in turn results in ideal flavour infusion, color infusion, and function of the smoke house. Plus, we dial in the suitable moisture level to generate that perfect combustion rate that produces consistent results every time the smoke house operates.
Join Us for Sized Cooking Wood Chips
Once you join us, you’ll come to appreciate our “weird” names like Grande Sapore® (our larger screen chip sizing), Minuto® (covering 4 mid-screen sizes) and Piccolo (are smallest screen production that includes 3 micro sizes). We’re confident that you will come to understand and appreciate that our “weird” names provide assurance that we know what we’re talking about, we know what will work with your specific equipment, and that each order will have consistent particle sizing. No “two color” bag option that contains whatever scrap wood happened to be available that day for processing.
We don’t complicate things. By offering more options in wood chip/sawdust product, we can give our customers the flavour outcome they never imagined and cost efficiency they only dreamed about. Let’s find out what your favorite “weird name” will be and make you a member of our “club”!
Dr. Smoke- we have any chip size to fit your needs!
