The questions are quite frequent: “Since (the equipment) uses lump charcoal, do you need to add wood for smoke flavor?” “Do wood chips or chunks work best if they are needed or desired?” “Generally, how much lump charcoal does equipment use for 10 hours of smoke?”
Our Char-wood is produced by Direct firing our North American hardwood blocks until the right amount of Carbonization is achieved!
WHY CHAR-WOOD IS THE BETTER OPTION OVER CHARCOAL
SUMMARY:
Binchotan charcoal is made from the Japanese direct fire method of making charcoal with Kiln! Japanese charcoal making has been around for centuries and burns longer than lump hardwood charcoal! We have replicated their process and make our Char-wood from our North American hardwood blocks! Carbonization is key to Char!
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Frankly, the term “charwood” may be a new one for you. Although its function is like charcoal, the benefits clearly outweigh those of charcoal. Let’s examine the key reasons why charwood may be the better option for outdoor cooking over standard charcoal.
Char-wood- Carbonization
Hopefully, if you’ve been engaging in outdoor grilling and/or smoking for some time. You’ve understood the need for a fuel material that burns evenly and hot. You’ve likely also heard the controversy that’s brewed for years about what is the best product to use for the fuel. Products range from briquets, lump hardwood charcoal, specialty wood charcoal, and compressed woods like pellets and compressed wood blocks. The key is to understand that some of these products could contain binding agents as well as accelerants to make for easy lighting.
Carbonization is the conversion of an organic matter into carbon. Carbon is an element that forms when the organic matter is heated to a high level without oxygen, burning off the volatile gases, leaving the pure carbon behind. Although commercial material production, whether briquet, hardwood charcoal, or standard charcoal have different percentages of carbonization in the outcome, most are above 90%. That high level of carbonization is what allows for heat to be produced for outdoor cooking.
Flavor
When you use straight charcoal briquets, you are getting heat only with no flavor as that is a fully carbonized or charred product. Many prefer to use briquets because they are uniform in size and give the same outcome every time they are used. Fill a chimney starter with briquets, and you’ll have the same number of briquets fit in the chimney every time.
When you use lump hardwood charcoal, you will get variation in sizing from small, chip-like pieces to half-log size pieces. Here’s information you need to know. Although the label may read “hardwood”, there is no information on where that hardwood derived from. Often, manufacturers of lump hardwood charcoal produce their product from recycled materials such as old pallets, lumber scraps from flooring, cabinet, and furniture makers. They may take in scraps from lumber mills. When this material is carbonized, it will do so at various levels due to the variation in material sizing.
That means when you cook with it or for that matter when you lite it, expect great variation from use to use due to all the inconsistency in sizing. The inconsistency will produce a lower percentage of carbonized material than briquets. So know you may get some minimal flavor from lump hardwood due to poorly carbonized larger pieces of product. This is the reason there is more ash production with lump hardwood charcoals.
Specialty charcoals, generally made in other countries, are a particularly hard substance, light in weight product, that can be a challenge to lite. Once they are ignited, however, they produce a lot of heat – often more than the standard briquet. Very little ash is produced and there is no flavor from this product.
Char-wood- Benefits
When SmokinLicious® made the decision to manufacture a charwood product, we researched extensively why the Japanese binchotan charcoal, also called white charcoal, was so popular and expensive. We found that though it could be a challenge to lite, it burned extremely hot, clean, leaving little to no ash, produced no smoke and no flavor. We produced a similar set up to the Japanese direct-fire method with our charwood production. Instead of using miniature branches, we use consistently sized wood blocks. Unlike the binchotan, we do not do a complete carbonization. The result is you get the ease of lighting like a lump hardwood charcoal, the flavor of premium hardwood. Plus, the reduced ash production of a briquet, and reduced smoke output than burning wood alone. We see this as the best of all the options out there.
Now, instead of viewing your charcoal as just a heat generator, when you use SmokinLicious® charwood you have one product that can be used as fuel for temperature while the reduced carbonized center portion produces the flavor. A premium product that gives premium results!
What is Japanese charcoal?
Binchotan charcoal is made from the Japanese direct fire method of making charcoal with a kiln that has been around for centuries. Japanese charcoal is very expensive and burns longer than lump hardwood charcoal!
Is charcoal made from wood?
Charcoal briquets and lump charcoal are made from recycled materials such as old pallets, lumber scraps from flooring, cabinet, and furniture makers. Some charcoal products may contain binding agents as well as accelerants to make for easy lighting.
Is wood better than charcoal?
Cooking wood can offer an ease of lighting and flavor to your foods while its fuel performance is more consistent than that of many carbonized charcoal products. Plus, wood produces less ash than lump charcoal or briquettes.
ember cooked vegetables can be done in a cask iron plan, fire box and even in a Hibachi! Try this unique cooking method to add a flare and unique tastes to your outdoor grilling and cooking!
TOP 10 EMBER COOKED VEGETABLES
listen to our blog regarding wood chips for smoking
I want to be perfectly clear – this is not cooking over hot flame or direct flame. This is cooking after the wood and/or charcoal has burned down in to very hot coals; when the coals develop a white-gray ash coating. THIS is the time for coal or hot ember cooked vegetables.
The essence of using all that the wood can give for cooking. That it was ember or coal cooking is. I want to be sure there is no misunderstanding on what is needed to do this type of cooking safely and effectively.
Rule #1: If going with all wood for the coals, only use hardwood and clean hardwood at that. You’re going to lay foods into this material so I believe it should be clean and mold free with moisture level 15-20%. If higher, it will simply take longer to get to the coal stage.
Rule #2: Again, if using all hardwood, try to limit the bark or go bark-free if possible to reduce the potential for mold spores that can be released into the air.
Rule #3: Have everything ready before you start. You’ll need an ash-coal hoe, fire gloves, and small coal shovel at the ready. I would also have tongs for those times when you don’t bury your foods completely in the coals but rather lay them which requires turning of the vegetables.
Rule #4: Equipment wise, you can use a charcoal grill that has fire brick added for insulation, a clean fireplace (I prefer an outdoor unit), a clean fire pit, or an open pit built in a safe area with brick or gravel as the base to protect the fire from spreading.
Ember Cooked Vegetables- Hot Embers Birthed in One Hour
On average, it will take about an hour to move a small fire from flame to hot ember. Depending on whether you elect to use charcoal or wood will determine the amount of time the fire needs to burn down – an all charcoal fire will be 30-45 minutes; all hardwood fire about 45-60 minutes. Remember, charcoal produces heat and little smoke, whereas hardwood, produces heat, smoke and specific aromatics and flavorings in that smoke. At the hot ember-coal level, both have equal carbonization and act similar for this method of cooking.
Using approximately 8 lbs. of charcoal or 10 lbs. of hardwood, or any combination of the two, light a fire in the equipment of your choice. Let the fire completely burn down until only hot coals remain. Rake the coals to produce a thick even bed. Then select your favorite vegetables from the ones listed below, and you’re on your way! Always keep a small fire going for additional hot coals if doing large amounts of vegetables.
Ember Cooked Vegetables- They Love Hot Coals
Here are the top 10 vegetables to hot ember cook for fantastic flavor:
If you want minimal monitoring to the actual cooking process, then place the selected vegetables into the bed of coals and then shovel hot coals and ash over the top so that the entire vegetable surface is covered in embers. Leave untouched until tenderized, which will be 45-60 minutes depending on the vegetable selected. Otherwise, you can set vegetables within the coal bed and turn them during the cooking process to ensure even char.
The Culinary Team wants you to know …
… that cooking food with wood, whether it be directly on embers or more of the traditional way- above the heat source on grates, needn’t be an all meat, all protein cooking episode. As our blog explains many vegetables can and should be the “main event” for your wood-fired cooking events. Dense or thick-skinned fruits are great too! So, be it veggies or fruits, ember cooked or grilled conventionally, your taste buds will be treated to rich, unparalleled flavors. Give ‘em a try!
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For related reading:
More Related reading on “What Wood for Smoking” and other great smoking and grilling tips and techniques
Charcoal that is produce properly is a fuel and provides heat! Wood adds flavor!
WHY CHARCOAL IS NOT AN INGREDIENT
There are so many methods of getting a message out rapidly given the speed of technology and the many platforms for posting opinions and marketing strategies today. In doing research for a publication, I came across a statement made by a charcoal company that made me a bit … confused.
An Ingredient Not A Fuel
This company claimed that their product was an ingredient, not a fuel!
Not a fuel? That statement is in direct conflict to what charcoal manufacture was designed for – heat.
I realize that when used with 100% accuracy, charcoal will produce no smoke and a consistent heat. We all know that the 100% accuracy is the kicker – pretty much no one is proficient at producing full ignition of the charcoal with stable air intake to maintain the high heat level the product was designed for. What usually occurs is that we start out with full ignition but given the need for longer cooks, we add charcoal and thus, start to fluctuate the oxygen feed. Only during those fluctuations does the production of smoke occur with charcoal.
Non-Carbonized Wood IS Flavor
Charcoal production is the act of carbonizing wood which means all the volatiles of the wood is burned off until what is left is pure carbon or at least a high percentage of carbon. There is no refuting that it burns cleaner, hotter, and more evenly than wood only.
Here are where differences occur though when it comes to types of charcoal.
Lump charcoal is made from various scrap wood sources like furniture manufacture, a wood packaging manufacturer, the flooring manufacturer, and building material scraps. Due to the high level of variation in these pieces, most often there is not 100% carbonization of the lump charcoal production. That’s why you can get some smoke and flavor from that product; when combustion of a non-charred piece occurs, you’ll stimulate organic compounds that produce flavor. Keep in mind, because scrap wood is used you can get other debris in the purchased bag as often this is scooped up from a site and transferred to a production facility, with the scoop gathering anything that may be in the area.
Traditional charcoal manufacture also known as briquets is also made from scrap wood, sawdust and wood chip product. It is known that some manufacturers include a percentage of softwood but for the most part, the product is derived from hardwood. Briquets do have binders added and there are some types that have accelerants added to make them extremely quick to lite. Personally, I can detect those additives and feel they do change the overall flavor when cooking foods over them but you can make that determination for yourself.
Controlled flavor only comes from wood and the best and safest flavors, from hardwood. Charcoal is a fuel, it is for heat, and the only flavor it produces is when meat/poultry drippings fall directly on the hot coals and vaporize, stimulating flavors. Never are flavors stimulated from the briquet or charcoal.
So, Who Is The Ingredient?
If the definition of an ingredient is a substance that contributes or makes up a mixture, then truly hardwood, regardless if it cooking wood form is in chips, chunks, logs, dust or charwood, is an ingredient in wood-fired cooking recipes as it gives off its distinct organic flavor compounds that make up the cell structures. Heat is NOT an ingredient and that is what charcoal is: HEAT! A claim to be an ingredient just holds no truth.
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Other related reading:
related reading on our blog for smoking with wood.
We all love the time of year when we can abandon the indoor kitchen and head out to the grill for open air breathing, relaxing, and some great food. For those of you who are new to outdoor grilling or who may need a refresher, we are giving you our top TIPS FOR GRILLING SAFETY so there’s no chance your summer grilling season is remembered for another reason.
Tip #1
You probably wondered why about 15 years ago, outdoor kitchens became all the rage. The real purpose in having an area designated for outdoor cooking took hold when people realized these structures were highly durable and allowed for measures to be in place to ensure rogue hot coals from charcoal fires or excessive heat from gas grills didn’t ignite the surrounding structures like the house and garage. If you can’t afford a full outdoor kitchen layout, at least follow some of the basic ideas: set the cooking area a distance away from any building and preferably on a fire-proof surface like concrete, that is safely away from trees and grass.
Tip #2
Keep your grill clean. Whether it’s propane, natural gas, electric or charcoal, all grills need periodic cleaning to keep them performing optimally as well as to prevent those surprise grease fires. Any grill can have a grease fire! Clean the drip pan, grease pan, lid, walls and grilling grates. In addition to the safety need, this will give you the longest life out of the grills parts. If you grill a lot in a single season, then clean the equipment more than just at the start and end of the season.
Tip #3
Don’t use lighter fluid. This is a chemical designed to give quick life to briquets, charcoal, and wood. Don’t use it! It adds a prominent chemical taste to your foods and can result in a fire that goes wild. Learn what a chimney starter is, buy one, and use it. It is the safest and easiest method of lighting a fire for a charcoal/wood grill.
Tip #4
Take note of the clothing you choose to wear when you know you’re going to be in control of the grill. No dangling sleeves, strings, or flammable materials should be near the grill. Aprons are a great way to keep clean as well as to keep flowing clothing under control. Just be sure the ties to said apron don’t become a fire starter.
Tip #5
Outdoor cooking is an adult activity. Don’t assign a youngster to watch the grill. Grease fires account for most of the damaging fires resulting from grilling. Plus, it is so easy for youngsters to receive burns from brushing or directly touching the hot grill surfaces. Animals, too, should be kept away.
Tip #6
Always prepare for catastrophic events! That means keep a fire extinguisher handy, sand, or baking soda at the ready. Never attempt to put out a grease fire with water. Remember, when using a fire extinguisher, spray ahead of the fire and then move toward it.
Tip #7
Understand how your grill works. With multi-fuel options in one piece of equipment, you need to know how to close vents, valves to gas, and output drafts. Firing up the grill and having something uncontrollable occur is not the time to learn what those knobs, slides, and dials are for.
Tip #8
If nuts, bolts, or screws loosen up, take the time to secure them back in place, especially if they are on lids, wheels, or fuel areas. Grills need to be sturdy to withstand the constant opening and closing of the lid. Protect the surface the grill is on by investing in a grill mat that is fire retardant. Not only can it prevent the start of a fire, but it will protect your deck or patio material from needing replacement.
Tip #9
When lighting a gas grill, be sure to keep the lid open. Lighting when the lid is down can result in the gas pooling and exploding. This will result in the lid becoming a weapon of its own when it is blown off the grill!
Tip #10
Never move a grill indoors including to a garage! I know. Space is always an issue when you entertain and a grill can take a lot of that valuable space. But there is no way around the fact that these pieces of equipment require outdoor air to prevent accumulation of volatile gases that can make you and everyone around ill or worse. Plus, these units radiate a lot of heat and that heat can spread quickly to other surfaces like the garage door, walls, siding, canopies, lawn chairs – you name it. Always maintain a 3- foot barrier around the grill including above it to ensure no issues.
Have you experienced a disaster while grilling? Tell us what safety tip you wish you had known about before disaster struck. Get tips, techniques, recipes, and the science behind the flame and fire to improve your skills with wood-fired cooking! Follow our TIPS FOR GRILLING SAFETY for a wonderful safe grilling season!
