Our three ways of smoking Boston Butt offers great wood smoke flavor!

3 METHODS OF SMOKING BOSTON BUTT Share on X

3 Methods of Smoking Boston Butt-

It should come as no surprise that majority of grill owners invest in a gas grill for their outdoor cooking with over 80% of these owners investing in multiple accessories for that grill. Often, many of these grill owners will venture to make an additional purchase of a second type of grill like a charcoal or pellet grill/smoker, in order to be able to cook more barbecue or smoked food options.

My intent is to demonstrate to you that you can produce authentic flavors, colors, textures, and aromas of favorite barbecue proteins with a variety of equipment, all outfitted with hardwood for the authentic wood flavoring.

I’ll be taking Boston butt to a traditional gas grill, a kettle charcoal grill, and a convection-style grill to demonstrate just how easy it is to cook this popular animal protein while giving you a bit of education on how these units are different when hardwood is incorporated.

Set Up Similarities and Differences for Smoking Boston Butt

When it comes to setting up the grills for smoking, there are some obvious differences. First, let me name the equipment brands I’ve included and the intended set up of each for cooking and smoking the Boston Butt cuts, all of which approximate 8 lbs.

The Stôk Quattro 4-Burner Grill:

If you are not familiar with this grill, it is equipped with an insert system to allow you to use a standard grilling grate, a griddle, grill basket, vegetable tray, pizza stone, Dutch oven, Wok, and other inserts that easily pop in and out of the cast iron grates. Despite this feature, you can do traditional smoking using wood chunks without the need for the smoker/infuser insert.

Whenever I smoke on a traditional gas grill, I always set up a two-zone cooking method. This means, on my 4-burner Stôk, I will ignite just two of the burners on one side. You can either place wood chunks directly on the heat shields of the unit or use a metal smoker box. My Boston butt will cook on the unlit side of the grill with a metal smoker box containing 3 wood chunks on the hot side. I’ve also included a second smoker box to make it easier to swap out the first when the wood becomes completed charred. My temperature is 225°F for the actual cooking.

Orion Cooker:

This is an outdoor convection unit that uses briquets for the heat and Minuto® Wood Chips placed around the drip/water pan for the wood flavoring. This unit will be the fastest to cook the Boston Butt, with an anticipated timing of 4-1/2 hours total. This is a direct cooking method that uses the radiated heat of the stainless-steel body to trap and circulate the heat for faster cooking time.

There is no ability to replenish the wood chips with this unit due to the high heat level. About 15 lbs. of briquet and 4 ounces of Orion Custom Wood Chips is all that is needed to smoke, plus some water in the water/drip pan for a moist outcome.

Weber® Kettle 22” Charcoal Grill:

Likely one of the most popular charcoal grills, the Weber® kettle provides for the opportunity to cook with charcoal and hardwood. I’ll be setting up my grill using a two-zone method; charcoal/wood on half the fire area and the meat placed on the indirect side.

Due to the length of time Boston butt takes to cook, you likely will need to replenish the charcoal for maintenance of heat level. I prefer to maintain a temperature around 250° F.

For similarities: both the Weber® and the Stôk grill were set up with a two-zone cooking method. Both included use of the SmokinLicious® double filet wood chunk. The length of cooking time between the charcoal unit and the gas unit are very similar, taking close to 10 hours.

For differences: temperature maintenance is easier with the gas and convection units. The charcoal unit requires much more supervision to ensure that the fuel (charcoal) is replenished prior to the temperature of the grill decreasing significantly. You are also able to check on the meat’s coloring and evenness of cooking with the charcoal and gas units while the convection unit is generally left alone until closer to the recommended cooking times. Though you can check on the doneness of the meat at any point with the convection unit, generally there is no need to do anything but wait.

Regarding cooking variations, let’s discuss color, bark formation, moisture of the meat.

Barbecue By All Methods

With all four of the Boston Butt (s) prepared in the same manner – excess fat trimmed to ¼-inch or less, a dry rub applied on all sides, and marinated for 24 hours – this is a fair comparison of how each grilling and smoking method produces the barbecue results commonly looked for.

Bark:

Without question, bark or the outer crust that develops from exposure to a lower temperature, long cook time, and smoke vapor infusion was greatest on the Boston butt cooked on the Weber® Kettle 22” Charcoal Grill. The gas grill produces the least amount of bark which is dominate on the outer edges and top surface.

Color:

The darkest coloring to the bark and the most obvious smoke ring was on the meat cooked on the charcoal grill. The Orion Cooker produced a brown hue to the meat’s exterior while the meat cooked on the gas grill retained a red hue that was indicative of the dry rub color. Charcoal grills will produce a black hued coloring due to two combustible materials: charcoal or charred wood and hardwood.

Moisture:

The meat that produced the greatest amount of rendered juice was from the charcoal cooking method. Second, the convection grill method followed by the gas grill. However, the greatest internal moisture level was obtained from the indirect cooking method on the gas grill, followed by the charcoal method and lastly the convection method.

Final Notes:

What we’ve set out to accomplish with this multi cook segment is to prove that no matter what equipment you have, you can produce authentic flavor, aroma and texture to Boston butt. This can be invaluable for those times when you may not have a lot of time to supervise the smoker or grill but still want authentic barbecue. Or, when you must make a lot of meat meaning you must use all the equipment options you have available.

From a taste perspective, our sampling group indicated that the strongest smoked flavor was from the charcoal unit, followed by the convection grill and lastly, the gas grill. Keep this information in mind when you’re cooking for others, as boldness of the smoke flavor can be controlled not only by the amount of time exposed to the smoke vapor, but also with the equipment used for the cooking and the amount and type of hardwood used in the process.

This certainly is a clear example of how anyone can produce authentic barbecue on the equipment they have even if it’s not a traditional smoker.

Making you an informed consumer through valuable articles like this one. Leave us a comment and follow us or subscribe for more great recipes, techniques, tips, and the science behind the flavor. That’s SmokinLicious®.

SmokinLicious® Products used in these techniques:

Wood Chunks- Double & Single Filet

Wood Chips- Minuto®

More blogs you may enjoy:

-Charwood Grilled Salmon Fillets for a Hint of Smoky Flavor

-GRILLED LAMB

-GIVE ME THAT BEEF BRISKET!

-ROSEMARY INFUSED SMOKED BEEF SHANKS FROM THE GRILL

Dr. Smoke- We used three different methods for smoking Boston Butt! All turned out fabulous & tasty!

Sugar Maple for smoking is an excellent choice to bring out sweetness!

Sugar maple for smoking, sweetness not sour! Share on X

There is no question, North Americans love maple trees! Although we don’t have as many as the continent of Asia, we sure have a good share with some 12 varieties available. Plus, the Sugar Maple tree is the official tree of New York State!

Maple is a very popular hardwood for wood-fired cooking, especially hot smoking. We are blessed at SmokinLicious® to have in our harvest Sweet Sugar Maple hardwood. This extremely versatile wood can be used to smoke everything from eggs to brisket. It is a very even tempered wood so it works with spicy rubs as well as fruity sauces.

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The Tasty Charms of Smoked Pears- Dr. Smoke

SMOKED PEARS PERFECTION!

Pears, pears, everywhere! Why not try your hand with this easy method for smoked pears Depending on where you’re located, you’ll have at least a few varieties of pears to select from. Rather than just enjoy these as a raw fruit, try something truly unique that will give them a kiss of wood flavoring?

Stovetop smoking is so easy and a great way to still enjoy wood-fired flavorings during the winter months, when you may not want to venture out to the grill or smoker. I’ll be highlighting Bosc pears in today’s technique. To do this technique you will need:

• A stovetop smoking pan set up – I’m using the Technique® Cast Iron Smoker Pan
• SmokinLicious® Minuto® Wood Chips Size #4 in your choice of wood species
• Fresh pears – 4 will likely fill the smoker pan one time
• A Chef’s knife, paring knife, and cutting board
• A cooling rack

Pears cut in half

PREPARING THE SMOKED PEARS

When I purchased my Bosc pears, I made sure that they were firm to the touch so that I would have some longevity to their use in recipes for a while. Carefully, wash each pear and then pat dry with a paper towel. I then slice each pear in half, removing the stem tip. This will give me a flat surface to smoke and cook my pears since I am using a stovetop grill pan with my process. That will allow me to form some great grill marks on the pears while they cook. The benefit to using halves of pear is I can feature larger pear cuts in a salad or dessert, highlighting the golden smoked color.

Once the pears are halved and the stems removed, I will core out the seeds and hard seed membrane with a small paring knife. Once that step is complete, I start the heat under my stovetop smoking pan.

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Collage of Smoked Chestnuts go on a Stovetop Smoker

SMOKED CHESTNUTS ON A STOVETOP SMOKER!

Depending on where your located, chestnuts may only be available for a short period each year, usually around the holidays. Mostly pan roasted in the oven, why not do something unique with this prized fruit and smoke them! In addition to the chestnuts, you’ll need a stovetop smoker, purchased or you can make your own with tools likely in your kitchen. You can see our writing on the “The Kitchen Find” which will guide you on what is needed.

You will also need:

• Minuto® Chips Size #6 from SmokinLicious®
• a cutting board and knife
• about 2 hours of time. Be sure you also have a hood vent where you will be using the stovetop smoker in order to maintain a smoke-free kitchen.

You will find chestnuts available prepackaged or in bulk when in season. Although the packaged product will include a directive to cut an X in the flat surface of each nut, I grew up in a household where we always cut off the stem side. This is the small, dark cap side to the chestnut. The chestnut has a cap and a pointed end giving it a bloated teardrop look. I have found that when smoking, I get better control of the smoke infusion with a fresh cut to one end. Keep in mind, not all the chestnuts purchased will likely be viable as often mold will take hold of some of the chestnuts which you won’t see until you cut into them. As the chestnuts age, they can develop a fuzzy mold on the outside which will tell you not to waste your time cutting that one open! Simply discard!

Generally, chestnuts have a flat side and a rounded side.

To prepare them:

• lay the chestnut on the cutting board with the flat side down. Place your knife blade over the small dark cap, and slice off in one motion. This will reveal the chestnut meat inside which will have a yellow-white hue. Once the cap is off, you’ll be able to tell if any mold has set in as it will have a marked gray/black appearance. If any mold is noted, discard the chestnut as it won’t cook tender. If the majority is free of mold, go ahead and keep it for the smoking/cooking process.

To do stovetop smoking, there are 4 parts needed:

• a pan to hold the heat and wood chips
• a drip pan to prevent rendered fat and juices from entering the wood. Generally, you only need the drip pan when you actually have a food item that will produce juices or fat drippings.
• a grill pan
• a lid.

Note: Smoked chestnuts will not produce any drippings though they do have a percentage of water that will be released as steam into the lid of the pan. Just be sure when you open the lid that you keep any collected water from dripping back into the cooking grate.

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Tom did pay attention to our tips on how to store wood chips!

How to store wood chips Share on X

It is one of our top questions. Wood storage. Where to store wood, how to store wood, temperature ideal for storing wood, shelf life of stored wood. If you are an avid follower of our readings, you are likely familiar with our two cartoon characters, Tom and Bert. Thru these characters, SmokinLicious® has been able to guide millions of home grilling and smoking enthusiasts on techniques and tips to make every wood-fired cooking event a success.

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These wood chips are produced to fit the the Alto-Shaam® Combitherm® Combi Oven

Alto-Shaam® Combitherm® Combi Oven-“Smoke”with Smokinlicious®

We love having the opportunity to work with chefs throughout the world in determining what they desire in a wood-fired flavor for various menu items.

As you can imagine, we get the opportunity to work with a variety of equipment lines that use wood for flavor and coloring. One of our favorite commercial equipment lines is produced by Alto-Shaam® who specialize in food service and retail markets by offering cooking, holding, display, and chill equipment lines.

Part of the Alto-Shaam® cooking offerings is Alto-Shaam® Combitherm® Combi Oven which not only offers convection cooking but smoke infusion as well. This highly efficient oven works with hardwood chips to bring the aroma and taste of wood infusion to all types of meat, poultry, fish, fruits, vegetables, herbs, and spices. In fact, when SmokinLicious® began development of our microchip line, we targeted Alto-Shaam® Combitherm® oven for ideal sizing production to meet the needs of the commercial kitchen. In the end, we found that our smaller Minuto® Wood Chip line offered even greater flavor than traditionally-sized wood chips with little ash residue when used with the Combitherm®.

Here’s the best part: because we manufacture every product, we can offer chefs single species of our filtered specialty wood chip line or we can custom blend to give their menu items greater diversity from others. That includes blending different wood species as well as sizes. Smaller chip particles may be used for more pungent woods while larger sizes of sweet or savory chips are included for a fully balanced wood recipe flavoring based on the overall food ingredients.

Chefs who use the Alto-Shaam® Combitherm® simply love the ease of adding our dust free product to the equipment, dialing in the smoke infusion level they desire, and letting the oven do its magic. The best part is they don’t have to worry about an unclean wood source going into their expensive equipment and causing equipment failure or producing off color and taste to the foods being cooked.

We know we can offer the best flavor in wood combustion by starting with the ideal hardwoods for cooking. The rest can be left to the cook’s imagination. We know the effort it takes for those in the food and beverage industry to commit to a specific piece of equipment. We know the expense involved. What we don’t understand is why the same time and research aren’t spent assessing the wood supply to be used in the oven? Why risk this investment to an unvetted supplier?

If you own an Alto-Shaam® Combitherm® Combi Oven or you are in the market for a new piece of equipment, join those who have already experienced the benefits of our exceptional Minuto® wood chip line and get ready to be blown away with the possibilities our products can bring to your kitchen!

Bon Bar B Que!

Dr. Smoke- It’s our opinion that we have best small diced wood chips for commercial smoking use.

Caution- When selecting wood chips for smoking know the wood source!

THE DIFFERENCE BETWEEN $3.99 WOOD CHIPS FOR SMOKING AND THE SMOKINLICIOUS® BRAND

listen to our blog regarding wood chips for smoking

If you’ve ever looked at the wood chips for smoking products available at most discount retail stores, you’ll notice that they seem to have consistent pricing in the $3.99 or less bracket. Yet, you look at the SmokinLicious® brand and come up with a price that’s close to twice the cost. What’s the deal with the price difference?

There are many factors involved in determining the retail price of wood chips many of which I’m sure the average consumer hasn’t considered. What exactly are you paying for when you select a specific wood chip brand?

Let me give you some insight.

Wood Chips for Smoking- Let’s Start with the Raw Material

The raw material is by far the largest cost factor with selling wood chips for grilling, smoking, and cooking in general. I’ll make the comparison to cotton purchased by a t-shirt manufacturer. There are grades of cotton. Higher grades of cotton go into more expensive cotton clothing. Purchase a $5 t-shirt and you’re guaranteed a lower grade cotton was used. This means you likely won’t get more than a year of consistent wearing and washing out of that $5 t-shirt!

The same is true for wood chips. There are 8 different grades of wood or lumber for purposes such as cabinet making, flooring, construction, and pallets. Only one culinary wood company specifically purchases raw lumber material for cooking wood manufacture only. That would be SmokinLicious®.

Other companies will do one of three things; have a primary business in one of the areas listed above and use the waste product for producing the wood chips, or, purchase another company’s waste product to market as a wood chip grilling and smoking wood, or, have the company with waste product package a private label brand of grilling and smoking chips and deliver to a centralized distribution warehouse for the brand, something commonly done by equipment manufacturers who feel a need to offer a wood chip to go with the equipment.

Cleanliness of the Manufacturing Process

Another key factor in cost is the handling of the material during the manufacturing process. Now I understand that we are talking about wood and not a food item. However, if you are using a wood to add flavoring to food through smoke vapor from burning wood, then I see the wood as an ingredient. As with any ingredient, I would prefer to use something that is clean and pure since I will be eating this.

Since I’ve already pointed out that many companies use materials that are labeled as waste wood, you have no idea how the waste material was collected, stored, moved, and processed. You also don’t know what’s in that waste wood (treated lumber pieces, a mix of woods, some softwoods) or how old that material is which directly affects the moisture level. Remember, moisture is needed to smolder the wood and produce smoke vapor.

SmokinLicious® is the only culinary wood manufacturer that is Kosher certified, attesting to the steps taken to ensure the culinary products are clean, clean stored, and preserved.

Wood Chips for Smoking- Varieties and Availability

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Kiwifruit gets smoky by adding a new twist to your kiwifruit by cold smoking it to enhance its wonderful sweet flavor.

KIWIFRUIT GETS SMOKY

Kiwifruit is now in season! It’s time to use this potassium, vitamin A, C & E enriched fruit in your favorite recipes. How about doing something to up the flavor level a bit?

Packed with more vitamin C than an orange and as much potassium as a banana, Kiwifruit, more commonly called kiwi, is also a fiber powerhouse. I’m going to take this creamy fruit favorite to a new flavor level by cold smoking it.

The Ease of Hand Held Food Smoking

To do this technique, you’ll need a handheld food smoker, SmokinLicious® Minuto® Smoking Wood Chips in size 6, 8 or 10, a lighter, a sheet pan, a food bag large enough to go over your sheet pan, and a cable tie. Then gather together the number of kiwifruits you’d like to infuse with smoke vapor, and have a knife and cutting board available.

Kiwifruit Gets Smoky by Letting the Smoke In

Simply cut your kiwifruit in half to allow the smoke vapor to penetrate the fruit flesh. As kiwifruit is covered by a brown, fuzzy skin, you will need some of the fruit’s meat exposed to get real smoke flavor incorporate. Otherwise, leaving them whole won’t bring much of a smokiness to the fruit meat.

What I love the most about cold smoking with a handheld food smoker like The Smoking Gun™ Smoker, is how fast this flavoring can be done to any food, beverage, liquid, spice or herb item. After cutting me kiwifruit in half to allow for maximum penetration of the smoke vapor, I place the cut halves on a sheet pan. I then slip a food bag over the sheet pan.

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We use a moisture reader to maintain proper wood chip wetness of our products.

Wood Chip Wetness chart for smoking and grilling with Wood! Share on X

Wood Chip Wetness Reference Data

If you’ve been following the Smokinlicious® Culinary Wood Products website for a while, then you’re very aware of how serious we take wood. It is extremely important to us to educate you on hardwood and how it can be used for cooking. We know there are choices out there when it comes to purchasing wood. That’s why we love to make comparisons between popular products on the market.

Recently, we investigated the moisture levels of two popular name-brand products that are available across the USA. Using a commercial-grade moisture reader (Delmhorst Instrument Co., RDM-3 #12084), we recorded the moisture level of both name-brand smoking wood chips. One was Hickory, the other Mesquite – two very popular wood species for smoking.

Why should you care about the moisture level of the wood?

Moisture is what causes wood to smolder rather than burn up. It’s the difference between firewood and cooking wood. If you want to burn a fire for heat output only, then you need dry wood. If you want to cook flavorful foods by fire, the wood needs some measurable moisture, preferably over 15%, in order to flavor the food with the essence of the wood.

The Results Are In!

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We discuss how long do wood chips last in an electric smoker!

How long do wood chips last in an electric smoker Share on X

Without question, electric smokers are by far the easiest smokers to manage as they require no charcoal lighting, no constant checking of the fuel supply, and usually no messy ash pan. These are units that are designed to run on very little wood product, usually between 2-5 ounces because the actual ‘fuel’ is an electric coil. No gas, charcoal, or pellet.

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Our food scale demonstrates guidance on adding wood for food smoking.

One of the most common questions asked when it comes to smoking foods on a gas grill, traditional charcoal grill or smoker is, how much wood do I need? Likely the second most common question is where does the wood go? Share on X

Let’s break this down by equipment and method of smoking so you have a good place to start in answering the above questions.

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Dr Smoke- “Our moisture controlled manufacturing process enables the generation of great smoke.”REASONS WHY WON’T MY WOOD CHIPS SMOKE??

WHY Share on X

We’ve all been there! You purposely made a list of all the things you would need for the weekend BBQ. Carefully selected the meat, cleaned the grill or smoker the weekend before, and purchased the wood chips to impart that great flavoring you can only get from hardwood! You marinated the meat 24 hours ahead and woke up on grill day full of excitement.

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Is it fresh, is always a question that comes from new smokehouse products wood chips customers only! Our old customers know that at Smokinlicious® we are cutting products daily and measuring moisture to produce the best smoking wood in the world!

Smokehouse products, need fresh Smokinlicious® Minuto® and Piccolo® wood chips to produce the finest smoke flavor! Share on X

I always find it interesting when we receive a new inquiry about providing specialty products for commercial-grade smokehouses. I’m speaking specifically to the large commercial-grade smokehouse. The type that utilize walk-in, wall smokehouse units that can turn out hundreds of pounds of product each cycle.

First, there’s always the question if we can duplicate the current wood chip product. That’s where the education begins.

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Adding grill wood chips to charcoal brings added flavor to any cooking category

HOW TO USE CHARCOAL WITH WOOD IN COOKING Share on X

The questions are quite frequent: “Since (the equipment) uses lump charcoal, do you need to add wood for smoke flavor?” “Do wood chips or chunks work best if they are needed or desired?” “Generally, how much lump charcoal does equipment use for 10 hours of smoke?”

Learn Adding Charcoal with Wood

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Our coals showing their hot glow and ready for direct wood ember cooking!

THE GLOW OF WOOD EMBER COOKING!

So what exactly is wood ember cooking and why is it suddenly gaining attention as a method of cooking? Well, first, it’s most certainly not a new cooking concept. Cooking over a fire and hot coals have been around for thousands of years. Recently, some Chefs and well-known restaurants have taken to returning to this method of cooking because they know where great flavor can come from and they know how to manage the heat from hot wood embers.

An ember is a glowing, hot coal made of greatly heated wood, coal or other carbon-based material that remain after a fire. The heat radiated from hot embers can be as hot as the fire which created them. You can see this first hand, by placing new wood pieces on hot embers and watching a full fire develop. An ember is usually formed when a fire has only partially burnt a piece of fuel and there is still usable chemical energy in that piece of fuel. It continues to stay hot and does not lose its thermal energy quickly because combustion is still happening at a low level. The small yellow, orange, and red lights are often seen among the embers are actually combustions. There just is not enough combustion happening at one time to create a flame. Once the embers are completely ‘burned through’, they are not carbon as is commonly believed (carbon burns, and is not normally left behind), but rather various other oxidized minerals like calcium and phosphorus. At that point, they are commonly called ashes. But why cook on the embers versus over a live fire? Because embers radiate a more constant form of heat, as opposed to an open fire which is constantly changing along with the heat it radiates (think water trapped within the wood and you’ll understand why there is heat fluctuation).

Ember cooking techniques include placing thickly skinned food items directly into the embers (i.e. garlic, onion, peppers, eggplant, steaks, etc.), placing a cast iron skillet into the embers that can hold any food items from vegetables, meats, poultry, fish – really anything. The results produced from this method are super moist, super flavorful, and the aromas are exceptional.

Sweet Peppers over direct wood ember cooking

Dr. Smoke- You don’t need a flashy grill, a simple fireplace with enough room, just like Asado, you can do direct wood ember cooking